Model range of loaders tcm and their features. Technical data TCM FD30T6 Standard equipment for TCM loaders

TCM is a Japanese company specializing exclusively in the production of various loaders with a wide range of functions. They are capable of loading, cleaning and unloading all kinds of small and large bulk materials and goods, as well as the transfer, lifting and stacking of intermodal trade items.

TCM, which created the first Japanese forklift in history, currently includes 6 enterprises with 4 of them located in Japan, one in China and one more in the United States (South Carolina). Its products are known all over the world and are very popular among thrifty business executives and entrepreneurs who prefer reliability and quality: with comparative cheapness, these machines even outperform branded counterparts in some ways.

The range of TCM devices includes loaders and stackers of a wide range of capacities, designed to work with loads weighing up to 30 tons. Model lines of special equipment from TCM, numbering about 170 modifications, can be divided into 3 main groups according to the type of drive:

• Diesel, which are in predominant demand in the Russian market, with a carrying capacity:
  1. Up to 3.5 tons - multifunctional units, the "lightest" of which can lift loads to a height of up to 7 meters;
  2. Up to 5 tons - equipped with powerful engines (up to 88 hp), can transport goods at speeds up to 20 km / h;
  3. Up to 10 tons - they easily lift large loads to a height and transport them at a speed of up to 30 km / h;
  4. Up to 30 tons - heavy-duty units with a capacity of up to 225 hp.
• Petrol - usually performed in the "weight category" from 1.5 to 3.5 tons, they can use various mounting options (forks, grips, pins, etc.).
• Electric - machines, the carrying capacity of which belongs to the range from 1 to 3.5 tons. Very economical compared to diesel engines, they have protection against skidding of the rear wheels and a shortened braking distance. In the lighter version, they are equipped with 3 supports, and in the heavier version, with 4.

INTERESTING! Gasoline forklifts from TCM have the ability to combine gasoline and gas fuels due to equipping them with gas-balloon equipment (gasoline machines). This allows you to minimize CO (carbon monoxide) emissions and safely operate the machines in enclosed spaces.

And according to the purpose and external features, the classification of TCM loaders is as follows:

• forklifts;
• frontal;
• bucket;
• universal mini-devices.

Forklifts

TCM forklifts are used for lifting, moving and stacking various loads weighing up to 10 tons.

Photo of TCM forklift

Peculiarities

Popular TCM forklift models make up the INOMA series. These machines use two-prong forks adapted for lifting and stacking as working equipment. INOMA forklifts are distinguished by their simple design, easy maintenance and long trouble-free operation, achieved thanks to the following characteristic elements:

• Powerful engines up to 6.5 liters, allowing you to reach maximum speed with a load in just 4.3 seconds;
• Anti-corrosion protection of the roof of the car with tubular moisture removal;
• High-speed lifting with a speed of at least 390 mm / s;
• Automatic transmission;
• Electronic control;
• Function of braking by one engine;
• Comfort for the operator (improved visibility, ergonomics of the cab interior, noise reduction);
• Safety of action - on top the machine has a safety grill built into the roof.

ATTENTION! When working on the TCM, you should be more careful with the headlights: they are not protected from mechanical damage, while the rear lights are completely protected by the roof pillars.

In addition to the uncomplicated "INOMA", the company can also offer a series of forklift trucks of the original modern design Acroba. They are equipped with a 4-wheel steering system, are very maneuverable and are complemented by other super-new technologies.

Specifications

Technical characteristics of popular models in the table:

Video review of the TCM forklift:

Front loaders

TCM front-end shovel loaders are designed not only for lifting loads, but also for digging and clearing areas.

Photo of TSM front loader

Peculiarities

The machines have a front-mounted working tool - a volumetric bucket, as well as:

• Adaptability to work in the conditions of the Russian winter.
• Environmentally friendly high power power unit with efficient cooling system.
• High load capacity with relatively fast transport movement.
• The ability to change attachments to meet any utility, construction and transport needs.

Specifications

In the video, the TSM front-end loader in operation:

Bucket loaders

TCM loaders of bucket type are designed for lifting, transporting and loading bulk cargo.

Features of this special equipment:

• High powers.
• Spacious bucket equipment of a convenient design with protection against spillage.
• Ability to work even in limited areas.
• Ease of management and maintenance.

ATTENTION! TCM's BOBCAT bucket loader series includes non-cab models.

Specifications

Mini loaders

This technique is distinguished by two of the most important parameters - super-increased maneuverability and versatility of use.

Peculiarities

The capabilities of TCM skid steer loaders are the result not only of their compact size, but also of their design features:

• Very small turning radius - almost turn on the spot. This is achieved with a hydrostatic transmission equipped with 2 motors and pumps, as well as dry multi-disc brakes.
• New bucket design - A-shaped with an increased angle of lift, which allows you to perform all operations smoothly and minimizes the problem of spillage.
• Hydraulic lifting equipment leveling mechanism.
• Quick change of hitch, which can be used as buckets of different types, as well as forks, grabs, etc.
• Operator safety system with hydraulic system blocking.

IMPORTANT! TCM compact loaders can move freely even on uncomfortable and slippery surfaces.

Photo of TCM SSL 709 skid steer loader

Specifications

Video review of TCM SSL series mini loaders:

The Japanese transnational company TCM is the world leader in the production of forklifts. Unites six enterprises. Four factories are located in Japan, one each in China and the United States. A wide range of specialized equipment from TCM currently includes 170 models of different drive types.

TSM loaders are multifunctional. Carry out operations for loading, unloading small and large-sized goods, their lifting, moving and stacking. Used for area cleaning.

1 Varieties of TCM loaders by drive type and their classification

The company's products, due to their quality and reliability, are in demand all over the world. The equipment has a relatively inexpensive cost, and in terms of individual characteristics it surpasses its branded counterparts.

The consumer has the opportunity to choose equipment that runs on the type of fuel that is convenient for him. There are three main types of drive:

• electric;
• petrol;
• diesel.

The TSM electric loader has a load capacity of 1 to 3.5 tons. Such cars are more economical in comparison with diesel and gasoline. Light versions of the machines are equipped with three supports, and heavy ones with four. Loaders have a short braking distance and protection of the rear wheels from skidding. An electric forklift, due to its environmental friendliness, is an indispensable assistant when working in closed warehouses and large retail outlets.

Gasoline vehicles are produced with a load capacity of 1.5 - 3.5 tons, with various attachment options. They have the ability to combine two types of fuel: gasoline and gas, when equipped with gas-balloon equipment (gas-gasoline loaders). Such machines are used in enclosed spaces due to the minimum emission of carbon monoxide.

Loaders that consume diesel fuel are in high demand in the market of the CIS countries and are manufactured in the following weight categories.

1. Multifunctional machines with a lifting capacity of up to 3.5 tons lift loads up to 7 m.
2. Units with a carrying capacity of up to 5 tons are equipped with powerful motors (up to 88 hp). Move loads at speeds up to 20 km/h.
3. Forklifts with a carrying capacity of up to 10 tons transport goods at speeds up to 30 km/h and calmly lift them up.
4. Heavy-duty giants with powerful engines up to 225 hp. confidently cope with loads up to 30 tons.

According to their external features and their purpose, TSM loaders are classified into the following:

• forklifts;
• frontal;
• bucket;

1.1 Forklifts

Two-pronged forks are used as working elements on such machines. TCM forklift FD60Z8, especially popular in our market, has the following brief technical characteristics:

• diesel engine, power -155 hp;
• track width - 1700 mm;
• minimum ground clearance - 190 mm;
• maximum speed - 26 km / h;
• maximum lifting speed - 550 mm / s;
• weight - 8630 kg;
• loader tcm fd60z8 has a load capacity of 6000 kg.

The TCM FD70Z8 loader is another popular forklift model. This model differs from the previous one in greater weight (by 730 kg) and load capacity by (1000 kg).

2 Front type machines

Such units are equipped with a volumetric bucket, mounted frontally. They are used both for lifting loads and for digging. These machines are also used for cleaning up areas. Frontal units have the following features:

• ability to work in severe winter conditions;
• fast transport progress with high load capacity;
• powerful environmentally friendly engine with a productive cooling system;
• the ability to replace attachments to perform various construction, transport and utility tasks.

2.1 TCM bucket loaders

In bucket-type machines, the bucket acts as a working tool. In different models, its volume is different. Bucket-type models are available with and without operator cabs. Bucket units are used for transportation, lifting and.

This special equipment has the following features:

• ability to work in confined spaces;
• has powerful power units;
• volumetric bucket elements of the original design prevent spillage of cargo;

2.2 Mini loader TCM

This special equipment is distinguished by two main indicators - versatility of use and increased maneuverability. The universal capabilities of TCM diesel mini loaders are determined by their design features and compact dimensions.

The tcm mini loader has the following features:

1. The small turning radius allows turning on the spot. Achieved through hydrostatic transmission with two pumps and motors, as well as dry disc brakes.
2. The A-frame design of the bucket and the increased lift angle ensure that all operations are performed smoothly, which prevents the load from spilling.
3. Alignment of the working tool during lifting is provided by a hydraulic mechanism.
4. Attachments (forks, grabs, buckets of various types, etc.) change over a short period of time.
5. Safe operation of the operator is ensured by a system of blocking hydraulic mechanisms.

The most popular models of universal mini aggregates are the TCM SSL 711 loader, the TCM SSL 707 and 709 loader. They are front-end machines.

These utility mini-machines have the ability to work with a wide variety of vehicles that are easily interchangeable. All models are equipped with a heated operator's cabin. Movement and operations are controlled by means of an ergonomic joystick. 709 model is intermediate, between the two mentioned, in terms of performance. TCM SSL 707, 709 and 711 models are used to perform the following main types of work:

• loading and moving bulk materials and soil;
• cleaning the territory from debris and snow;
• site planning on the ground;
• transport and storage work with cargo and goods.

TCM compact loaders move confidently over uncomfortable and slippery surfaces.

2.3 TCM electric forklifts

The new generation of electric machines TCM FB series is distinguished by its small dimensions. This increased their maneuverability. The limited space of warehouse space began to be used more rationally. The upgraded energy-saving system made it possible to use a standard battery without recharging up to 8-9 hours. The modern AC motor has made motor braking possible. This prevents the rear wheels from skidding and minimizes the braking distance.

Electric machines manufactured by TCM can have a load capacity of 1 to 3 tons. According to statistics, the most popular electric forklift is the TCM FB 25 8V model with a load capacity of up to 2500 kg with a dead weight of 3030 kg and the ability to lift loads up to 3 m.

2.4 Loader giants

A real giant among all loaders is the TCM FB 300 3 model. This forklift has a load capacity of 30,500 kg, with a dead weight of 25 tons. It is used for moving goods over short distances and loading and unloading operations.

The TCM FB 300 3 loader has been unrivaled in its class for a decade and a half, since its first release in 1989. This is the best-selling model of the giants' loaders. This result is due to the high reliability of technology and a deep understanding of the requirements for TCM products in a particular production environment.

Standard equipment and accessories:

Equipment:

• Brake lining material does not contain asbestos.
• Centrifugal air cleaner.
• Regeneration cooling system.
• Cylindrical hood support with safety stop.
• Seat with improved suspension and seat belt.
• Hitch.
• Engine with preheating system (diesel).
• Fuel system sump (diesel).
• Steering with hydraulic booster.
• FTI transistorized ignition (gasoline engine).
• Reinforced top rail.
• Mast with increased visibility.
• Dipstick for checking the level of hydraulic oil.
• Class 3 and 4 ITA chassis.
• Tires with increased service life type J-lug.
• Lift circuit shut-off valve.
• Support wall of the load.
• Load control valve.
• Top air intake system.
• Power brake.
• Hydraulic clutch with hydraulic booster (manual gear change).
• holding rollers.
• Return hydraulic filter.
• Suction filter
  hydraulic system.
• Tilt stop valve.
• Transmission oil dipstick (gear shifting with
  amplifier).
• Transmission oil filter (power shifting).
• Fork 1070 mm (1220 mm for 5 tons).
• 2-spool control valve with pressure relief mechanism.
• 3-way catalytic muffler (petrol engine), made in USA.

Controls:

• Electric shift lever (shift with booster).
• Lift and tilt levers.
• Multifunctional
  switch (lighting and direction indicators) with an automatic reset mechanism.
• Parking brake lever with lock.
• Tilt steering column.

• The handle for simplification of landing in a loader.
• Reversing signal buzzer.
• Reversing lights.
• Improved floor mat with
  anti-slip coating.
• Clip for documents.
• Document holder.
• Electrical sound signaling device.
• Front combined lamps (direction indicators, dimensions).
• Glove box / Pen holder.
• Headlights.
• High mounted rear combination lamps (taillight, brake light, reversing light, direction indicators and reflector).
• Driver tool kit.
• Awning of the top protective protection.
• Side view mirrors.
• Tilt cylinder covers.

Instruments and switches:

• Air cleaner clogging indicator.
• Charging indicator.
• Control indicator of the engine (for gasoline engines), made in the USA.
• Engine oil pressure indicator.
• Fuel gauge.
• Fuel system sump indicator.
• Glow plug indicator (diesel).
• Operating hours counter.
• Engine ignition cut-off system (diesel).
• Neutral safety switch.
• Water temperature gauge.

Additional cargo attachments:

• Forks of various lengths.
• Bale grab.
• Grab for cardboard (on request).
• Crane console (on request).
• Barrel grip (on request).
• Fork grip (on request).
• Fork extensions. Fork setting device (hydraulic type).
• Setting device
  fork (manual type).
• High and wide supporting wall of the load.
• Hinged forks, bucket.
• Load pusher (on request).
• Load stabilizer (on request).
• Ram.
• Swivel grip for bales.
• Rotary forks (mounted, built-in type).
• Rotary capture for a roll of paper (hinged, built-in type).
• Sideshift device.
• Hook with sleeve (on request).
• Extended fork carriage. 2-stage wide view mast (VFM). 3-stage wide view mast (VFHM).

Additional equipment and auxiliary mechanisms:

Equipment:

• Air conditioner (steel cabin).
• Auxiliary hydraulic valve modules.
• Centralized lubrication system.
• Colored tires (white, green).
• Exhaust system with filter (diesel).
• Double element air cleaner.
• Engine pre-air cleaner.
• Silencer with catalytic converter for cleaning exhaust gases.
• Front driving twin wheels.
• Heater.
• Heater and defroster (steel cabin).
• High top guard (2400 mm).
• Hydraulic oil cooler (diesel).
• Low top guard (2130 mm).
• Device for operation on liquefied gas or combined fuel (gasoline engine).
• Overhead exhaust system.
• Radiator with lamellar fins.
• Dustproof mesh for radiator (small and medium mesh).
• Semi-integrated power steering.
• Silencer with smoke filter and spark arrestor (diesel).
• Solid tires (special soft tires).
• Steel cabin.
• Windshield with wiper.
• 4-cylinder mast.

Auxiliary equipment:

• Coloring as agreed with the customer.
• Fire extinguisher.
• Rear work lights.
• Rotating warning light (beacon).
• Cover of a rotary hydraulic cylinder.
• Cover of a hydraulic cylinder of an inclination.

Instruments and switches:

• Ammeter.
• Control monitor (fuel level, battery electrolyte level, coolant level, parking brake, air cleaner).
• Speedometer.
• Torque converter hydraulic oil pressure gauge.
• Torque converter hydraulic oil temperature gauge (power shifting).

The TCM loader is a vehicle used on construction sites, warehouses, and for utility work.

Device Features

The loading equipment device includes the following parts and mechanisms:

1. AC motor. It consists of a cylindrical stator, which is made of steel sheets. Axes are located on it at an angle, and the poles of the windings go to the terminal. Also, the engine is equipped with a rotor, ventilation system, generator.
2. Unit control system. It includes the gearbox, electrical equipment.
3. Chassis.
4. Brake mechanism. It is equipped with a hydraulic booster for better traction.
5. A load lifting device is a retractable mast on which a load is placed for transportation.
6. Tires.
7. Optional equipment. It can be a snow blower, a special clamp for transporting household appliances, etc.
8. Batteries that provide the entire electrical system of the loader.

Specifications

Loader TCM specifications depend on the selected model and specification of the unit.

Forklifts

Technical indicators:

Maximum load capacity	3000 kg
Power unit model	QD32
fuel liquid	Diesel
Engine displacement	3.2 l
Power	36 horsepower
	2150 rpm
	18.5 km/h
Center of gravity of the lifted load	0.5 m
Mast length	2.25 m
Fork lift height	3m
wheels	Pneumatic
Wheel formula	2*2
	2.4 m
	114 mm
piston stroke	130 mm
Transmission	Mechanical
Number of gears	4
Dimensions	2,77*1,23*2,15
Ground clearance	300 mm
Wheelbase	2450 mm
Parking brake type	Manual, disk
Fuel tank volume	150 l
Weight	4365 kg

Forklift TCM FD30T3Z is used for lifting, transporting and storing cargo, pallets, pallets, etc.

Frontal

Technical parameters of the construction front loader:

The maximum weight of the lifted load	5000 kg
Engine model	V3300
Fuel	diesel
Number of cylinders	4
Power	47.8 horsepower
Rated crankshaft rotation	2500 rpm
Maximum torque	1800 rpm
Diameter of cylindrical elements	0.98 cm
Piston stroke	11 cm
Maximum travel speed without load	12 km/h
Wheel base of the unit	0.93 m
Battery capacity	12 V
Service brake	Disc, wet type
Service brake pedal lock	Eat
Dumping height	2.2 m
Tire size	10-16.5-6PR
Options	31.6*15.4*2.04m
Gradeability	30°
Overall radius	2.3 m
Rear wheel track	1.25 m
Working body capacity	0.35 m3
Cutting edge width	1.67 m
Front wheel track	1.25 m

Bucket

Technical indicators of bucket equipment:

Lifting weight	Up to 2,500 kg
Engine	V2 709-M
fuel liquid	Diesel
Power	33 horsepower
Number of cylindrical elements	4
Rotation frequency	2400 rpm
Working body	Ladle
Bucket capacity	0.35 m3
Diameter of cylindrical parts	0.87 cm
Piston stroke	7.09 cm
Wheelbase	0.93 m
Battery	12 V
Brake type	Disk
Front wheel track	1.25 m
Rear wheel track	1.25 m
Gradeability	30°
Dimensions	3.09*1.53*1.94m
Cutting edge width	1.67 m
Turning radius	2.3 m
Tire size	10-16.5-6PR

The equipment is equipped with an engine with a liquid-type cooling system, which prevents overheating of all parts of the mechanism. To start the unit in the cold season, the design provides for a pre-start heater.

Mini

Specifications of the TCM skid steer loader:

Load level	1750 kg
Power unit model	V3300
fuel liquid	Diesel
Power	47.8 horsepower
Speed	2500 rpm
Maximum movement speed	10 km/h
Load unloading height	2.4 m
Tires	12-16.5-6PR
Battery	12 V
wheels	Pneumatic
Wheel formula	2*2
Outside turning radius	2.4 m
Torque	1800 rpm
Diameter of cylindrical elements	0.98 cm
piston stroke	11 cm
Gradeability	30°
Number of cylinders	4
Dimensions	3,33*1,68*1,96
Ground clearance	0.3 m
Wheelbase	1.04 m
Parking brake type	Disk
Fuel tank volume	100 l
Width of the cutting edge of the working body	1.75 m

You can not transport goods that are poorly assembled.

You can not stop or move jerkily.

TCM Loader Repair and Causes of Faults:

1. A transmission failure can be caused by low system pressure, clogged oil filters, or a faulty relief valve. It is necessary to adjust the pressure, clean the filters, replace worn parts.
2. Loss of power may be due to low oil temperature or low oil levels or air in the system. It is necessary to change the oil, remove the air.
3. If there are problems with the clutch, the mechanism should be inspected for damage and repaired.

We repair equipment only with the help of special equipment and in protective clothing: goggles or a mask.